Posts Tagged ‘Audio Restoration’

Deteriorating Acetates

Friday, May 20th, 2011

Below is a selection of some acetate discs we have received recently all in very poor condition. As I described in July last year the term Acetate is rather misleading. The discs are essentially an aluminium  core coated with nitro-celluolose. The coating is very soft and was never intended for multiple plays and who knows what condition the various styli were in that have played these important recordings over the decades?

Many of the examples below displayed mould, or plasticiser and in some cases the remains of palmitic acid. The decision with such material is “to clean or not to clean”? Sometimes wet cleaning these discs can cause the nitrate coating to lift, on the other hand leaving the discs in the condition you see here can rob the customer of a clean signal. The acetate in photo 5 was clearly a disc not to be cleaned. The disc had already lost some of its coating as you can see. The record was in a very delicate state and great care had to be taken just handling it. But with a little patience, care and the right stylus selection we were able to transfer the entire recording from both sides.

With such a soft material just brushing the surfaces of these records with any sort of brush can cause damage. Two favoured cleaning methods are: lukewarm distilled water with a touch of photographic wetting agent and then the record gently washed in the solution then rinsed in plenty of distilled water. The second method is the use of an ultrasonic bath with the grooved part of the disc submerged  in the tank, the tank being filled with distilled water and a small amount of photographic wetting agent. Our policy, which we believe is a good one, is always transfer the recorded material before cleaning as well as after.

Acetate 1

Acetate 1

Acetate 2

Acetate 2

Acetate 3

Acetate 3

Acetate 4

Acetate 4

Acetate 5

Acetate 5

Acetate 6

Acetate 6

More About Cassettes

Wednesday, February 2nd, 2011

Back in the late 1980’s, long before the days of Pro-Tools and Cubase multi-track recording, manufactures were trying to squeeze every possible ounce of usefulness out of existing analogue technology. Professional multi-track tape recording had been around for a number of years, most famously the 4-track recordings of the Beatles Sgt Pepper album at Abbey Road studios in the mid 1960s.

By the early 1970s 8 and 16 track machines were common place in most recording studios, in Decca’s West Hampstead studios, studio 2 (mostly used for groups and small bands) was equipped with a Scully 8 track machine, and after it’s refurbishment in 1973, the giant studio 3 (mainly used for large orchestras) was equipped with a 3M 16-track machine. In the 1980’s manufacturers for the domestic market, home studios and demo recordists produced various types of 4 track tape machines and ultimately 8 track too.

Tascam 238S

Tascam 238S

Some were reel to reel machines but most were based around the Philips Compact Cassette format.

The machine shown here was made by Tascam – the 238S – and was manufactured around 1988. The fact that the deck was  made for a cassette meant this was cheap to run and gave very good results. The deck ran at 3¾ inches per second, and would use high bias type II tapes. The heads were aligned to interleave the 8 tracks with even tracks grouped together and odd tracks grouped together this meant that the full width of the tape was used allowing only one pass of the tape – there was no side 2. The deck incorporated Dolby S that provided 10dB of noise reduction at low frequencies and 24dB of noise reduction at high frequencies. These combinations of good quality tapes, a faster tape speed and Dolby S gave some very good recordings. Added to its impressive pedigree was dbx, which was a wide band compression-expansion system that provided a net noise reduction system (dealing with broadband noise not just tape hiss). In effect the dbx system could give a 90 dB dynamic range very impressive for a small cassette. This one seen here in our studio has seen plenty of active service and in its lifetime I have used it to record many choirs, bands and a variety of singers. In my opinion this was the ultimate machine for squeezing the best out of the humble cassette.

The 1990s then saw the production of many digital tape machines, Tascam famous for the DA-88 in 1992 supported 16 bit/48kHz format recording onto Hi8 tapes. This technology has come along was with Tascam’s latest machine, the DR-680, offering 24 track capacity at 96kHz/24 bit recording onto an SD card.

Cassettes

Friday, October 8th, 2010

Cassette tapes were deemed to be a great step forward in the development of tape recording and recorded sound back in the 1960’s. Cassette machines were portable, tapes were easy to snap into the tape transport compartment and by the end of the 1960s Musicassettes were available which meant we could enjoy our favourite artists indoors, outdoors and in the car. As you’ve read below the Philips Cassette was a stage on from the Philips/Norelco dictation machine but the differences were the physical size – the new cassette was a third the size of the Philips/Norelco cartridge, the tape – the Cassette tape was 1/8 inch wide compared to 1/4 inch wide standard thickness tape on the early machine and the cassette was aimed at the mass market rather than be restricted to dictation and office use.

However its limitations were obvious, the slow speed (1 7/8ips) meant a restricted frequency range and a poor signal to noise ratio. The tape itself was thin leading to easy tape damage particularly with the longer tapes. BASF introduced extra mechanics in their 120 minute tape cases to prevent tape damage and improve wow and flutter figures. Commercially produced cassettes of albums were available alongside traditional vinyl records but early cassettes proved to be rather poor in quality compared to their vinyl equivalent. However regardless of these disadvantages the cassette became very popular and is still in use in a number of homes, churches and schools.

As the cassette gained popularity, so electronic manufacturers invested heavily in developing better decks and improved ways of recording and reproducing the signal at this slow speed. Enter the Dolby system which was beginning to make huge inroads in recording studios with Dolby A.

To cater for this new market Dr. Dolby’s labs introduced Dolby B for the domestic market with a specification of reducing tape hiss by 10dB. This was followed by Dolby C and S during the 1970s and 80s . Other manufacturers produced their own noise reduction systems all with a view to squeezing as much quality as possible out of this very humble format. Alongside these developments magnetic tape producers introduced high quality tape purely for the cassette market and so chromium oxide and metal tape cassettes became available allowing recordists excellent media for producing very high quality recordings.

Damaged Cassette Tape

Damaged Cassette Tape

Here is a good example of a damaged cassette recently sent to us.

Like all material sent to Lost Sounds this tape was very valuable to its owners and contained some cherished recordings from the 1960s, unfortunately a hungry tape deck decided to chew up the tape.

The owner could not open the tape compartment door resulting in them prising the cassette out with the resulting damage you can see here. Some of the damaged tape had to be edited out and the remaining spools installed into new casing.

The entire recording was then transferred to CD with the audio restored and greatly improved to be enjoyed and saved for the future .

Cassettes

Cassettes

Another aspect of our work with cassettes can be seen here. This is a customers entire cassette collection of 180 C90 tapes. These tapes contained recordings from the 1980s through to the early 1990s. The request was to convert the entire collection to MP3 format and store on an external hard drive.

This is a time consuming exercise, the work has to be carried out in real time and if you do the maths you will realise there are many weeks of work here! In order to accomplish lengthy work like this we use a second studio freeing up our main studio equipment so other work can continue.

During the 1980s the cassette gave way to the up and coming Compact Disc so many precious recordings were stored away on this old format, today we are privileged to restore and transfer a wide range of recordings from baby’s first words to church and school concerts enabling families and friends to continue enjoying these lost sounds.

Acetate Discs

Wednesday, July 21st, 2010

At Lost Sounds we receive many acetate discs from private collectors, as well as record companies, requesting the discs be restored and converted into a digital format. For most private collectors this is usually onto a CD and for our commercial clients the request is often to 24 bit/96 kHz.  But many readers and followers of this blog may have never seen or touched an acetate.

Acetate discs were cut as a pilot or reference disc for artists and production staff to gauge how the material would sound once transferred to disc, could the bass be held at the recorded level, did the stereo image transfer satisfactory, how does the material sound on a variety of decks and playback equipment. So an acetate was usually the very first cut of an artists material and may not even resemble the final versions that were then made commercially available.

Physically an “acetate” is far more rigid than a vinyl disc, it is manufactured with an aluminium core (the metal can be see on the edges and in the hole), which was then coated with nitrocellulose. Often they are 10″ (7″ singles were also cut onto this size disc) or 12 “, however we have also handled a few 7″ acetates.

Acetate

Acetate

The example shown in this picture is a 12″ acetate with only 2 tracks playing on the EMT deck . The material was a rare early 1960’s recording of Dave King and Glen Mason singing two songs together. As is often the case the B side was blank.

Acetate discs are less robust than vinyl, they were never designed for multiple plays, therefore many, today, carry high surface noise and because many have been used in a commercial environment they have not had a great deal of TLC! After a lot of work restoring this disc the material was transferred to CD for a private collector.

It is important to note that when wet cleaning an acetate do NOT use the method outlined below which is specifically for vinyl discs. Applying an alcohol based chemical to an acetate or indeed a shellac pressing could seriously damage the surface therefore great care should be taken. If your acetate discs need to be cleaned use a photographic wetting agent heavily diluted in de-ionised (distilled) water, if the disc is marked with finger and/or hand prints make sure the de-ionised water is warmed to just above body temperature this will dissolve the grease. Use a soft cloth, as for vinyl, and rinse thoroughly in plenty of  de-ionised water then leave the discs to dry for some hours before playing.

Playing Warped Records

Sunday, May 23rd, 2010

Records of various materials are sent to us  in different conditions. Some records arrive with cracks across the surface, some with pieces missing from the outer edge, and some arrive warped. Vinyl warps quite easily if is left exposed near a sunny window or left in a car on a hot sunny day. Take care where you store your vinyl and remember if your turntable is near a window replace the record into its dust cover and sleeve after playing and don’t leave the record exposed to sunlight on the turntable.

A customer recently sent me a large crate of LPs to be restored and transferred to CD. One box set, Bach’s Brandenburg concertos, had obviously suffered a fate with sunlight as both LPs were warped along one side of each record.

The first picture here shows the damage (click on the picture for a more detailed view). Playing a warped record in this condition is virtually impossible because at 33 1/3 rpm the forces exerted when the arm suddenly drops and then rises (or on the reverse side of the record, rises and then drops suddenly) throws the stylus out of the groove  - not good for the record or the stylus. One method in overcoming this problem is to reheat the vinyl while it is sandwiched between two pieces of glass and this is a reasonably successful method of flattening the record. However a method I favour more is based on reducing those forces of movement and simply reducing the speed of the turntable by half – in this case to 16 2/3 rpm,  then recording the material onto a tape machine, we use a Studer A810 and run it at 15ips. This obviously is a lengthy process, all the material takes twice as long as usual to record but the results are well worthwhile.

Once the material has been transferred onto tape, the tape machine can then be speeded up to 30ips doubling the speed and returning the material to it’s rightful speed.

The choice of turntable for carrying out this type of rescue mission is quite critical, we use a high quality deck djs would use in  discos or clubs. The Stanton STR8.150 is ideal because this deck was designed with a short straight arm allowing the dj to efficiently carry out “scratching”  (manually moving the record forwards and backwards), many standard decks (including some dj decks) cannot handle these sudden forces and, again, the stylus will jump hence the specific design of the Stanton. Therefore this is an ideal deck for playing warped records with the associated forces exerted on the stylus and arm even at slower speeds.

Warped record on deck

Warped record on deck

Studer A810

Studer A810

Stanton STR8 150

Stanton STR8 150

Voices of the Forces

Wednesday, March 31st, 2010

During the Second War World, British troops stationed abroad had the opportunity to send a recorded message home by making a one minute recording onto a 5 inch wax disc. In early March I was the after dinner speaker at a function when, towards the end of the evening, a member of the audience presented me with a record he had recorded in Naples when posted there in the 1940s. These records (still many of them around today) were known as Voices of the Forces and were a vital link between the front lines and families back home. The quality of this one was pretty poor after all these years, the soft material had no doubt been played many times with suspect gramophone needles which meant the record needed a fair amount of cleaning up.

Voices of the Forces

Voices of the Forces

A Voice Record

A Voice Record

The owner later sent me a second disc, this one even older, recorded by his wife when she was 5 years old in 1932 singing Pennies From Heaven. This was recorded in one of Lewis’s stores directly onto an aluminium disc and it seems was a common way to send a recorded message at that time. Being a tougher material it was in reasonable condition for a record that was nearly 70 years old. These discs were known as Voice Records with instructions to only use wooden needles. The B side of the record carried a general commercial for Lewis stores.

As you can see from the photos both records still had their original envelopes and now restored will be valuable family heir looms for the coming generations.

Record Cleaning – Vinyl

Friday, February 5th, 2010

I was brought up in the understanding that the least human contact a record has the better it would perform and the longer it would last, Therefore I have always had a healthy respect for this media and never touched the surface of a record unless absolutely necessary and as technology developed over the decades I adopted the same policy with CDs, Mini Disks and where possible magnetic tape. I still think it is a good policy but in the real world records do get marked, they do get dusty and they do need cleaning just like everything else in life. So today I want to look at two ends of the spectrum in record cleaning. That means the expensive way and the economic way.

For professionals and record enthusiasts we have a selection of efficient machines available, two made by VPI, the HW165 and the HW15 and by Moth the RCM MkII. These machines operate with two phases, firstly by working a degreasing agent deep into the groove of a record, breaking down oil and grease which would attract a build up of dust and detritus giving rise to surface noise, swishes, clicks and ticks. The second phase is a drying process. The units operate at slow speed with a bi-directional motion allowing the degreasing agent to be pumped into the groove attacking the dirt from both directions and then vacuumed away.

VPIHW16

VPIHW16

Record with finger prints and debris

Record with finger prints and debris

The  picture here shows a vinyl record where an attempt had been made to clean it with a detergent and tap water. As you can see this approach leaves its own film which creates even more surface noise. Click on the photos for a more detailed view

A cheaper solution involves shopping not in your local Hi Fi store but at your nearby garage and purchasing a container of concentrated car screen wash and a container of distilled water. Mix one part screen wash with three parts distilled water and with a soft cloth, which will not shed particles, apply the mixed solution to the groove of the record following the line of the groove. Do this in both directions using plenty of the solution. Then rinse the record at a sink with the distilled water removing all the solution and debris. With another soft dry cloth wipe off the residue from the vinyl and let the record stand to air dry perhaps for 10 – 12 hours (do not play the record while it is wet) an empty dishwasher or plate stand is ideal for this. Never use tap water or washing up detergents as these will leave a film and cause surface noise.

Distilled Water and Screen Wash

Distilled Water and Screen Wash

Applying the Solution to the record with a soft cloth

Applying the Solution to the record with a soft cloth

Rinse off the solution with distilled water

Rinse off the solution with distilled water

This latter cleaning method is ideal if you are a club dj where the nature of the job involves handling the surface of the record, a trip to your nearby garage will breathe new life into the vinyl and save you over £500 by not having to buy the VPI or the Moth machines!

Use another clothe to dry the record

Use another clothe to dry the record

Leave the record to air dry for about 12 hours

Leave the record to air dry for about 12 hours

Flexible Records

Monday, January 18th, 2010

Many thanks to all those who have written to me saying how much you enjoy the blog and how interesting you find the information.

Not all that plays on a turntable is vinyl, acetate or shellac! The first picture below shows a promotional record made in 1961 pressed on card. These records, called flexible records, were quite common in the 1960s and 70s. The one shown here is a 3 minute recording about the model turned international fashion expert Francoise Garrigues. The recording was commissioned by the retail giant Peter Robinson and is in very good condition. It plays at 45 rpm, the groove can be seen through the picture of the model.

The recording was made by a company called Lyntone Recordings Ltd who specialised in these flexible records from 1960 through to the mid 80s. Early fans of the Beatles will remember the group’s special Christmas recordings made in 1963, 64 and 65 and only issued through their official fan club. These were also flexible records made especially for the fan club by Lyntone Recordings.

The second picture is a shot of the rear of the Peter Robinson record.The Store was based in Bristol and had just commissioned Francoise Garrigues as their Co-ordinator of Fashion.

Lyntone Recordings Disc

Lyntone Recordings Disc

Rear of Disc

Rear of Disc

Lyntone Disc on the Turntable

Lyntone Disc on the Turntable

Early Philips/Norelco Dictation Machine

Saturday, January 2nd, 2010

For those interested in old magnetic tape recording formats, the photos below show a 1960s tape cartridge recently sent to us for restoration and transfer. The cartridge would have originally been used in the Philips/Norelco dictation machine shown in the third photo. This cartridge concept would have been attractive for office staff because it eliminated the need to lace the tape. At the end of side one the cartridge could easily be flipped over to record or replay the second track. This innovation was the forerunner to the Philips Compact Cassette introduced in the mid 1960s with dictation and speech recording in mind, however by the 1970s the humble Compact Cassette had been widely adopted for music recording which attracted further development; low noise tape, better frequency response, Dolby B and some very advanced decks to record and play the cassettes on.

We found this elderly cartridge played at 1 7/8ips and was recorded on both sides. Towards the end of the first side the recorded material speeded up quite considerably probably indicating a worn or slack belt on the take up spool of the original machine – we were able to correct this speed fluctuation and present our customers with a CD of their father speaking onto the tape in 1962.

Both the cartridge and original box were in good mechanical order as can be seen from the photos.

My thanks to David Morton who allowed me to use his photo of the Philips/Norelco machine (www.recording-history.org).

Philips/Norelco Dictation Cartridge

Philips/Norelco Dictation Cartridge

Philips/Norelco Dictation Cartridge Box

Philips/Norelco Dictation Cartridge Box

Philips-EL3581-00

Philips-EL3581-00

Disc Cutting

Sunday, December 6th, 2009

The black art of disc cutting has always intrigued me and I always had great admiration for my colleagues in Decca who had mastered this skill and demonstrated it with precision.

Pre 1950 virtually all recorded material was cut directly to wax discs. Radio stations used 16” transcription discs which operated at 33.3rpm and had capacity for 15 minutes of material on each side. While at Decca I had the privilege of transferring the entire collection of Bing Crosby’s radio recordings from such discs. These programmes had been sponsored by Kraft, Chesterfield Cigarettes and Philco Radio and had been broadcast in America throughout the 1940s and 50s. However, due to problems with copyright, we were unable to release any of the restored material at the time which was unfortunate because the shows included a host of top names of that era, Al Jolson, Anne Shelton, Bob Hope, Andrew Sisters to name just a few.

Once magnetic tape was adopted in recording and radio studios around the world the need to cut direct to disc was soon abandoned. All recordings were made to tape with the advantage of editing, re-recording, multi-tracking and greater versatility.

The disc cutter came into his own when the finished master tapes were passed to him for transfer to disc. Developments in the 1950s meant that wax discs were replaced by lacquer-coated metal blanks. The lacquer was a cellulose nitrate coating soft enough to be easily engraved by the cutter yet hard enough to permit a number of direct plays. This ruggedness meant that during the cutting operation the engineer could monitor the quality of the cut by switching between the signal applied to the disc and the audio actually cut onto the disc. The picture below shows Decca disc cutting engineer Harry Fisher using a Neumann cutting lathe to produce a master lacquer disc. Harry had a great fondness for music from the 1940s and 50s and was therefore always assigned the tasks of cutting the material I worked on. Every cutting engineer would leave his insignia in the run out groove of the discs they cut, we termed it the “dash number” Harry’s was always W, Trevor Fletcher, who cut all the Decca singles was C. Their insignia was always preceded by the lacquer reference number. For example if a disc was the first cut from the master tape the dash number would be -1W. Sometimes the master discs were damaged in the processing operation at the pressing plant. A second or third disc would then need to be cut; these would be -2W or -3W and so on.

Decca Disc Cutting Room

Decca Disc Cutting Room

In the photo you can see Harry inspecting the quality of the groove using a x40 microscope. To the right of the picture (just out of shot) is a rack carrying the high powered amplifiers necessary to energise the cutting styli. These amplifiers were generally operating in the order of 600w per channel, this amount of power generated heat on the coil cutting head of 200 degrees Celsius. This was cooled using helium gas. The stylus itself was heated which allowed a smooth cut in the lacquer therefore reducing surface noise.

Other points of interest in this photo: firstly the Decca made console in the middle of the shot. Every cutting room and tape duplication room had a similar sized console with standard equipment; Decca designed and made equalization units, limiters, test tone generator, quadrant faders and remote control switching units. Also seen in this shot is the triangular shaped meter panel. All monitoring at Decca was performed with PPM meters working to a reference point of + 4dBm, peak recording level was usually +8dBm. For comparison purposes a pair of VU meters were also on this panel. On the rear of the console you can see the patch field. To the left of the console and built into a white cabinet is a Garrard 301 turntable for the playback and quality check of new pressings as seen on the table. Outside of the shot is a Philips Pro’ 51 tape machine. These machines were standard in most of the rooms by the early 1970s. The Pro’ 51s used in these cutting rooms were especially modified by our engineers to include an extra playback head. This head was situated before the main bank of heads and allowed an early audio signal to be sent to the lathe for groove adjustment depending on modulation variations.

My grateful thanks to Wes Stillwagon who administers the excellent Mantovani web site: www.hallowquest.com/ and who kindly allowed me to reproduce this photograph.